How we regenerate lost materials into stylish caps
From waste to rebirth
At Vanity Skulls, we believe that fashion should not leave a footprint, except for the one marked by those who wear it. Our caps are born from high-quality recycled materials, sourced using RCO100™ technology.
Each cap is a second chance for cotton: waste that was destined to be discarded, transformed into a new, resistant fabric with an urban soul.
What is RCO100™
- Recycled Cotton 100%: 100% recycled cotton.
- Mechanical and "dry" process: no water or chemicals used in the recycling.
- Textile quality: yarns and fabrics with performance comparable to virgin cotton.
- Traceability and certifications: responsible and verifiable chain.
The process, step by step
A) Collection and sorting
We collect textile waste from factories (pre-consumer) and used garments (post-consumer). They are sorted by color, fiber type, and purity to avoid unnecessary dyeing and reduce impact.
Where others see scraps, we see the beginning of a new story.
B) Shredding and cleaning
The materials are mechanically shredded, without water or chemicals. The fibers are opened, cleaned, and prepared to come back to life.
Every strand is rescued, purified, and reintegrated into the cycle.
C) Spinning
The recycled fibers are turned into yarn. Thanks to their purity and length, they achieve quality comparable to virgin cotton. This yarn is the base for the fabrics we use for our caps.
From yarn to fabric, from waste to design.
D) Weaving and finishing
The RCO100™ yarn is woven into twill or canvas fabrics, resistant and soft. They are then stabilized, washed, and prepared for production.
Strong, flexible materials with a sustainable character.
E) Cutting and tailoring
- Design of the exact pattern.
- Cutting and sewing of pieces.
- Attachment of visor, linings, and adjustable closures.
- Quality control and packaging.
Each Vanity Skulls cap unites design, durability, and respect for the planet.
The result: style with a conscience
- 100% recycled cotton.
- Minimal carbon footprint.
- Traceable and responsible production.
Visual summary of the process
| Stage | Action | Result |
|---|---|---|
| ♻️ Collection | Selection of textile waste | Water and energy savings |
| ⚙️ Mechanical recycling | No chemicals or dyes | Clean and reusable fibers |
| 🧵 Spinning | Conversion to RCO100™ yarn | Premium quality and durability |
| 🪡 Tailoring | Cutting, sewing, and control | Sustainable and unique caps |
| 📦 Eco-packaging | Recycled and reusable boxes | Conscious and careful experience |
Our ongoing commitment
The path toward circular fashion does not stop: we continue to improve materials, processes, and transparency. Each new collection will be another step toward a 100% sustainable chain.
Each Vanity Skulls cap symbolizes a choice: to bet on a future where design, ethics, and style coexist without compromises.
🌍 We are moved by design, but guided by responsibility.
Made with sustainable and recycled materials.
Produced with precision.
Designed in Valencia, with an urban spirit and global consciousness.
https://www.saentis-textiles.com/RCO100-Technology
Technical credits: RCO100™ process developed by Säntis Textiles. Responsible manufacturing in collaboration with our workshops.
